ERP modernization + AI layer

Modernizing a print-on-demand apparel ERP without stopping production

A business-critical ERP rebuilt module by module while orders kept flowing, then an AI layer on top that shows where spoilage is happening across the company.

Torno’s hybrid Pod gave us onshore alignment with offshore velocity, exactly what we needed. Tim ShodaChief Technology Officer, Stakes Manufacturing
Industry
Print-on-demand apparel manufacturing
Engagement
13+ months, ongoing
Delivered by
Hybrid Sprint Pod, onshore and offshore
Services
Modernize & Integrate · AI Intelligence Layer
The challenge

Stakes runs a high-volume print-on-demand apparel operation on a core ERP that everything depends on.

  • Modernize the ERP the whole business runs on
  • Keep production and order flow running throughout
  • Replace manual warehouse processes
  • Find out where spoilage was happening, not just that it was
What we built

What the Pod delivered.

01

Core ERP modernization

Laravel codebase modernized, with security hardening and a CI/CD pipeline.

02

Module by module

Order intake, purchasing, receiving and warehouse moved over one at a time, each proven before the next.

03

Warehouse management system

Built and delivered, cutting dock-to-stock time.

04

AI intelligence layer

Reads the new modules and shows where spoilage is happening across the company.

How it went

The path, step by step.

  1. StabilizeSecurity, CI/CD and the order of work
  2. RebuildOrder intake, purchasing, receiving, warehouse
  3. WarehouseNew warehouse management system live
  4. AI layerSpoilage visibility across the company
  5. NextPurchasing risk and quality checks at the point of decision
0production pauses through a full ERP modernization
13+ monthsembedded with the Stakes team
Dock-to-stocktime cut by the new warehouse system
AI layernow shows where spoilage is happening
Built with
LaravelCI/CDWarehouse managementAI intelligence layer
Start here

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Book a 30-minute call → Topic: An AI layer
  1. 1
    A 30-minute callWe learn what you need and where it hurts.
  2. 2
    A clear planScope, team and the first two sprints.
  3. 3
    Work in daysA Pod starts, and ships every two weeks.